Computer Aided Modelling of the Impact of Irregular Power Supply on Machining Foundry Products

Adebayo F Owa, Fisayo Adesina, Olawale O Ajibola


Computer aided models such as Dynamic, Quadratic, and Integer programming have been developed to solve production challenges relating to Manpower, Inventory and Maintenance assuming constant and regular power supply, which is a hard condition to meet in a developing country like Nigeria where power supply is irregular. This paper developed a Computer aided model to address this challenge using Integer programming (IP), by considering profit (Z) as a function of cost and revenue of a machined foundry product. Software was developed to serve as database and the same time analyzed complex mixed – model system where parallel workstation, shift or batch production is allowed. The software was designed to have graphic user interface (GUI), which enable the user to input data like values of product code (identification number for each product), capacity of machine, established unit cost of production, production cycle time, selling cost and the unit cost of production to determine the impact when electricity power from national grid is used, as opposed to  fueling a  diesel-engine generator, for machining foundry products. Costs and production capacity data were collected from Ruthade Foundry Engineering Services, Akure, Ondo State, to validate the model. The results revealed that output per unit time is higher when power from national grid is holistically utilized than when power from generator was used for machining foundry product.  The results serve as genuine guiding tool for foundry operators in selecting a particular course of action on electricity utilization during production and enhance sustainability of production industry. 

Keywords— Constraint, cycle time, integer programming, Microsoft Visual Basic, model, optimal number

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